Manual charging operations are slow, labor intensive and dangerous. Because power is transferred in just seconds by means of a safetyinterlocked, twoposition switch, throughput is increased and thousands of additional. With this configuration, when the first crucible is molten and ready for pouring, power is transferred to the second coil and the first crucible is then raised for removal. They are built with materials that provide exceptional structural strength and reduced weight, key factors in furnaces designed to be moved and poured by hand. Design analysis of an electric induction furnace for melting aluminum scrap k. They combine high productivity with maximum alloy flexibility. We buy, sell, appraise and are a supplier of used inductotherm furnaces. Induction furnace spare parts manufacturer,furnace spare. A 25ton inductotherm coreless induction furnace pouring steel at national roll. Pushout furnaces are one option in removable crucible furnaces and have a variety of configurations. Italimpianti orafi has been designing and manufacturing machines for the precious metals industry for over 45 years. While we at inductotherm are aware of many safety haz ards and want to. Banyard vertical steel induction vsi systems have been designed for the precision vertical induction heating of solid or pierced billets.
Details about 2015 itc induction furnace with 100kw300hz inductotherm power supply. Since the induction coil is a moveable component, it is connected using by. Apr 25, 2020 melting type induction furnaces also see induction heating. Induction holding furnaces products inductotherm group india. The vim furnace utilises a watercooled vacuum chamber, providing optimum access for cold charging and servicing in a batch mode of operation. An induction furnace apparatus and method for reducing the magnetic field produced by the operation of the furnace. A major advantage that is inherent with induction melting is inductive stirring. Melting type induction furnaces also see induction. For sale is a unused 125 kw inductotherm vip powertrak induction furnace full system for metal gold silver melting casting atomization. Induction vacuum heat treatment furnaces inductotherm group. Life of refractory lining is low as compared to eaf. Cerefco pty ltd was established in 1982, to service the foundry, metallurgical, and industrial sectors of the southern african market. Our qualified and professional staff of technicians monitor and control all the phases of the productive cycle, from design to production, test runs and aftersales assistance. Features of induction furnace an electric induction furnace requires an electric coil to produce the charge.
This melting furnace has been positioned onto a custom heavyduty multipurpose melt deck but never commissioned or even connected to electrical or cooling supply. Induction melting furnaces inductotherm, ajax, radyne. Induction heating is a rapid clean nonpolluting heating. The six inductotherm furnaces inherently lost less heat to the atmosphere than. Vacuum induction melting furnaces from inductotherm. Edge heating systems are designed to be added below the galvanneal heating assembly. Induction furnace capacities range from less than one kilogram to one hundred tonnes, and are used to melt iron and steel, copper, aluminium, and precious metals the advantage of the induction furnace is a clean, energyefficient and wellcontrollable melting process compared to most. To the typical engineer, induction is a fascinating method of heating.
We are an independent induction furnace engineers who are specialized with inductotherm furnaces installations. Usa, maintains a large inventory of inductotherm spares and we service and supply parts to our existing user base of over 150 inductotherm furnaces, with services and technical support. Banyard the banyard brand has specialised for over 50 years in ferrous and nonferrous metal induction heating. Pushout furnaces are available in a double pushout furnace configuration. Inductotherm also builds heating systems for high temperature and ultrahigh temperature carbon. Induction equipment is customdesigned for each application to ensure it is as efficient as possible. Induction furnace cooling systems columbia steel casting. The following manual is no longer available in its. Inductotherm coreless induction holding furnaces offer many advantages. Both offer true volume flexibility for continuous and batch duplexing, and can maintain a continuous supply of metal ready to pour 24 hours a day, 7 days a week.
Pt a powertrak a series, pt b powertrak b series, r series powertrak r series. Induction heating is a very robust configuration and is normally preferred for the highest temperature applications up to 2500c or in certain arduous process environments e. Accommodates varying strip width without mechanical adjustment. Cerefco pty ltd, as the official representative of inductotherm corp. As an alternative to resistance heating consarc offers a wide range of high temperature induction heated vacuum furnaces. The vacuum induction melting furnaces are available in standard models as well as customised designs to suit individual customer requirements and applications. Like channel holding furnaces, coreless holding furnaces maintain a continuous supply of metal ready to pour twentyfour hours a day, seven days a week. Our products induction furnace components is a pioneer name for furnaces and spares. Providing emergency breakdown call outs, vip power unit repairs and fault finding, also providing maintenance service visits, installation and commissioning of the new and used equipment. Suitable for ferrous and nonferrous metals including precious metals. In an induction furnace, the metal charge material is melted or heated by current generated by an electromagnetic field. Singlephase power supply pouring furnace floor power supply digital power supply combustion furnace switching power supply chamber furnace foundry robot gas furnace 7axis robot billet furnace articulated robot hardening furnace induction heating element melting oven pit furnace bell furnace. The heat that builds up in the coil is constantly cooled with circulating water.
At all times you must refer to your equipment manual for comprehensive. Melting type induction furnaces also see induction heating. Description this furnace comes with a 100kw to 300hz inductotherm power supply, with two selector switches used for installing two 4000pound. The machinery comes from leading manufacturers such as inductotherm, ajax, radyne, pillar, abb, taylormade and brown boveri. Inductotherm industries forms the inductotherm group. The advantage of the induction furnace is a clean, energyefficient and wellcontrollable melting process compared to most other means of metal melting. These efficient and reliable induction melting furnaces offer high operational efficiency with a wide choice of capacities in a budgetfriendly package. Since the coil carries tank currents, it should be kept secure and protected to avoid short circuits or grounding of coil. They are built with materials that provide exceptional structural strength and reduced weight, key factors in furnaces designed to be moved and. Consarc offers offer top or bottom loading induction heating furnaces. Itc this machine is in great condition and available for inspection.
Edge heating systems inductotherm coating equipment. Induction holding furnaces archives inductotherm group italy. Depending on their frequency 50 hz 250 khz these can be divided to three types. Frequently asked questions about the most advanced induction melting furnaces and heating, holding and pouring systems for most metals. Temperature sensors, semi conductor fuses, thyristors, diodes, capacitors, carbon free hose pipes, water cooled cables, spare parts of crucibles, bus bars, selector switches, coils, insulating materials, crucible repairing of melting. Induction holding furnaces inductotherm group companies manufacture two types of advanced holding systems. As the worlds leading manufacturer of induction metal melting systems for metal producers today, inductotherm has built more than 36,500 melting and heating systems for metal and metalcasting producers around the globe. Qualimach are one of europes leading stockist specialising in medium frequency solid state inductionmains frequency melting furnaces for foundry and steel applications. Get induction furnace at best price with product specifications.
Induction systems for vacuum and controlled atmospheres. The induction furnace including a refractory vessel, an induction coil, and an outer shell having a layer of metallic and magnetically permeable material. Nov 28, 2014 induction heating is a rapid clean nonpolluting heating. A wide variety of inductotherm furnace options are available to you, there are 218 suppliers who sells inductotherm furnace on, mainly located in asia. Induction furnaces come in all sizes and are very versatile tools for foundries. Induction furnace, induction furnace manufacturers. Please contact us so that we can help you find the system that best suits your needs to make your foundry, melt shop or steel mill the most effective. Inductotherm group companies offer a range of furnace sizes from small induction melting furnaces that meet the demanding requirements of investment casters, specialty foundries and the precious metals industry, to heavy steel shell furnaces designed to provide maximum furnace rigidity and strength for capacities up to 100 mt. The uniedge heating system supplies additional heat to the edges of the strip which homogenizes strip temperature prior to galvannealing. As a multidimensional company, induction furnace components provides a diverse range of sustainable solutions in the field of steel and induction melting furnace spare parts, induction furnace spare parts. An induction furnace is an electrical furnace in which the heat is applied by induction heating of metal. Used inductotherm induction melting furnace for sale. Inter national journal of engineering and technology vol.
Description this furnace comes with a 100kw to 300hz inductotherm power supply, with two selector switches used for installing two 4000pound furna. Inductotherm furnaces, pillar induction, abp induction furnaces, ajax induction. Induction melting furnaces inductotherm, ajax, radyne, abb. Induction furnace capacities range from less than one kilogram to one hundred tonnes, and are used to melt iron and steel, copper, aluminium, and precious metals.
Minimelt furnaces are small capacity induction furnaces designed to meet the demanding requirements of investment casters and others. Pvt, a subsidiary of consarc and a group company of inductotherm group, a global leader in induction technology brings precision engineering to australia with its vacuum induction melting furnaces while initially developed to meet specialised alloy requirements of certain industries, the vacuum induction melting vim process is currently being used in the production of high performance. The top countries of suppliers are india, china, and india, from which the percentage of inductotherm furnace supply is 1%, 95%, and 1% respectively. Minimelt furnaces are tablemounted and handoperated. Induction melting furnaces products inductotherm group. Induction melting furnaces products inductotherm corp. Industrial management software water chiller industrial induction heater. Design analysis of an electric induction furnace for. With a double pushout furnace configuration, when the first crucible is molten and ready for pouring, power is transferred to the second coil and the first crucible is then raised for removal. Bala mechanical engineering department, federal university of technology minna, niger state, nigeria abstract the advancement of any nation technologically has been influenced and elevated. Induction melting, holding, pouring and heating systems. We are a dealer specializing in inductotherm furnaces. Chapter 1 manual for safe induction furnace operation.
Induction vacuum heat treatment furnaces inductotherm. Induction heating is a very robust configuration and is normally preferred for the highest temperature applications to over 2500 o c or in certain arduous process environments e. Induction holding furnaces products inductotherm group. Search in inductotherm catalogs and technical brochures on directindustry and find. Description this furnace comes with a 100kw to 300hz inductotherm power supply, with two selector switches used for installing two 4000poun. Induction furnace an induction furnace uses induction to heat a metal to its melting point which is based on the theory of electro magnetic induction. The banyard products provide low frequency heating technology for steel, titanium, aluminium, brass, copper and their alloys for cast logs, sawn or sheared billets.
Vip 125 kw powertrak from inductotherm complete topoftheline. Induction furnace capacities range from less than one. The banyard products provide low frequency heating technology for steel, titanium, aluminium, brass, copper and their alloys for. Inductotherm also offers dualmelt and multimelttm induction. Learn more about inductotherm group and our 40 companies around the world.
Mortimer, presidentceo, consists of inductotherm corp. Pushout furnaces provide nonferrous and precious metal casters with clean, compact and highly productive crucible melting systems. Refining in induction furnace is not as intensive or effective as in electric arc furnace eaf. Induction furnace cooling systems columbia steel casting co. Considering that the coil is located around heated liquid metal pool cooling water is circulated into the coil section. Duraline induction melting furnaces are ideal for when you want big furnace features in a midsize induction furnace melter. We offer a variety of smaller induction furnaces to meet the demanding minimelt furnaces capacities from 2. The top countries of suppliers are india, china, and india, from which the percentage of inductotherm furnace supply is. As the worlds largest manufacturer of induction melting systems, only inductotherm can offer proven, efficient, reliable and productive systems for all your melt shop needs.
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